Researched a low cost, replaceable linux device for a new digital signage platform, based off a Raspberry Pi. The Raspberry Pi was only new at the time and didn't have the software required, so other hardware was used instead.
SignchroChanged to Arduino based, restricted it to non-display and relay control, proved web connectivity via ethernet board, expanded with a few more sensors and a web based configurator, and finalised an enclosure. Initial pcb design and fabrication, and assembly testing.
Discover ElbeanoBased off a 555 chip with a few discrete components, using leftover enclosures from initial project.
Read about itAllow for more accurate timings, added wifi connectivity via ESP12F to send sensor data without the ESP32-Cam, created cloud app to send and receive data, initial pcb layout
See the technical bitsAdded bios-like functionality, added dedicated app chips, power finalisation, pcb finalisation and initial print
Working it all outAdded the idea of making this board and its power options the base for sub boards to give it much more capability.
PrototypeDesigned a number of sub boards for dedicated applications for the launch
Sub boardsAssembly order and component testing, to get costs and stability
Mass productionWith the device proven and costs worked out, fixed up a few issues within the firmware and got the SaaS working nicer
SoftwareShow scrolling up to date news feeds on oversized segmented led displays. Display a coloured led status when the temperature drops or a gate is opened.
Ask Alexa the status of a device or to set a device to display your words. Receive emails when a device detects movement or a significant change.
¹input voltage limit dependent on heat dispersion available
²3.3v operation only
³current limited due to requirement of boost
⁴boosted, or no boost for extra low power operation (no recharge available)
⁵requires dedicated li-ion charging board
⁶depending on battery brand, longer delays between updates required, long initial recharge period
IO pins and their abilities overlap with eachother limiting the amount of peripherals
Only one power source can be provided at one time
Battery type practicality is determined by the peripheral current requirements
Prioritised for low power applications, ease of assembly, and easy to source components.